Cassette Filters
Commonly used filters for pre-treatment

Cassette filters are most frequently used as the first filtration level in air conditioning and ventilation units. Our technical potential enables us to produce filters using a minipleat filter medium (to increase filter surface) or lying flat. Depending on the dimensions of the filter, additional bars are installed. The unit is branded with a dimension label to help to identify the product properly.

Construction

Cassette filters - media lying flat

A filter frame made of galvanised sheet steel guarantees long-term corrosion resistance. A filter medium is positioned between two meshes made from galvanized sheet steel.
Meshes enable stabilization and proper functioning of the filter medium. The frame is closed with a blind rivet.

Cassette filters - pleated material (z-line)

A filter frame made of galvanised sheet steel guarantees long-term corrosion resistance. The filter medium is pleated by machine on galvanised sheet steel mesh. The mesh enables stabilization and proper functioning of the filter medium. The frame is closed with a blind rivet and inductively welded.

Standards

Cassette filters are manufactured to standards:

  • ISO 16890

  • PN EN 779:2012

Fire rating:

  • F1 wg DIN 53438

Standard dimensions

Frame made from galvanized sheet metal, plastic or cardboard:

  • 592 x 592 mm

  • 287 x 592 mm

  • 625 x 500 mm

Frame thickness:

  • 20 mm, 25 mm,

  • 50 mm, 96 mm, 100 mm

BWF Envirotec manufactures non-standard dimensions upon request or according to drawings and specifications of our customers.

Materials

Arrangement of polyester or polypropylene fibres with a progressive structure guarantees a minimum ratio between filter efficiency and resistance.

Cassette Filters with thermosetting pleat
without steel mesh

In response to the market needs, we introduce a new technical solution for cassette filters to our catalogue – the innovation based on the elimination of the steel mesh from the filter structure.

Cassette filters are the most frequently used filters of the first stage filtration in air conditioning and ventilation units. The new technical solution enables non-woven filter fabric to be pleated with the use of thermal treatment, which results in a stiff pleat placed in the filter frame. This design enables the elimination of the steel mesh as an additional filter frame. Thanks to this, we obtain less weight and a larger filtration area while maintaining the highest quality parameters of the filter.

Standards

Filter classification:

  • ISO 16890
  • PN EN 779:2012

Fire rating:

  • F1 wg DIN 53438

Structure

  • pleat height: 20 mm - 100 mm
  • frame thickness: 20 mm - 100 mm
  • frame type: galvanized steel or plastic

Technical data cassette filters

CLASSIFICATION ACCORDING TO THE STANDARDS OF PN – EN 779:2012
G3
G3
G4
G4
M5
M5
FILTRATION EFFECTIVENESS ACCORDING TO ISO 16890
%
G3
COARSE
G4
COARSE
M5
ePM10 35-70*
Frame dimensions
mm
G3
592 x 592
G4
592 x 592
M5
592 x 592
Construction
G3
flat or pleated, depending on the thickness
G4
flat or pleated, depending on the thickness
M5
flat or pleated, depending on the thickness
Airflow
m³/h
G3
2500
G4
2500
M5
2500
Initial pressure drop
Pa
G3
20 - 45
G4
30 - 55
M5
50 - 75
Recommended final pressure drop
Pa
G3
250
G4
250
M5
450
Max. permissible operating pressure
°C
G3
plastic frame 80; metal frame 100
G4
plastic frame 80; metal frame 100
M5
plastic frame 80; metal frame 100
Frame thickness
mm
G3
6 - 100
G4
6 - 100
M5
6 - 100

*final results are given in the offer or when ordering

Application

  • G2, G3, G4, M5 – used in air-conditioning and ventilation units in rooms with average requirements of air purity e.g.: hotels, office buildings, shopping centres etc.

HVAC Filters of BWF Envirotec, Poland at a glance

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