Inhouse processing centre CNC machining

Processing centre

Full Service from blanks to the end product

Our processing service can handle assignments as diverse as the potential applications of your products. No matter whether you are looking for a plastic profile, plastic tube or plastic sheet cut to a certain size, have your product readied for installation through various processing steps after cutting, or need ventilation slots or fastening domes with threaded inserts on a thermoformed part: we are up to the task.

BWF Profiles and BWF Thermoforms offer complete service, from blanks to the end product

Your benefits at a glance

  • Flexibility due to in-house processing centre
  • Wide range of processing options
  • Consultation about potential processing steps begins during the initial project phases

Cutting
Your product, made exactly to measure

At BWF Profiles, many of the plastic profiles, tubes and sheets are already cut to size in the extrusion line (inline). If this turns out not be possible from a production point of view or you require a very tight length tolerance, we offer individual precision cuts from optimised production lengths.

Our second operation department works with a wide range of saws that allow it to precisely cut all plastic profiles, tubes and sheets from production regardless of design and material.

Plattensäge Inviduelle Plattenzuschnitte

 

CNC machining
Individual machining

Our ultra-modern CNC machines offer a variety of processing possibilities. Everything is possible, from cutting and a range of drilling to complicated milling patterns. Whether the plastic profiles, tubes or sheets are machined by CNC or manually depends on the following criteria, among others:

  • Type and form of second operation required
  • Geometry of the component

  • Required quantity

CNC Bearbeitung Bearbeitungscenter

 

Manual processing and assembly
Everything from a single source

In addition to machining capabilities on CNC machines, BWF Profiles offers a variety of different manual plastic machining processes:

  • Drilling and multi-spindle drilling for up to 8 holes simultaneously

  • Tapping of all common thread types

  • Milling of folds, grooves, slots and radii

  • Flush contour milling for end caps

  • Surface brushing

  • Milling-polishing and matting

  • Gluing (visual and functional bonding) with two-component adhesive, UV adhesive or solvent adhesive

  • Folding: CNC machines are used for pre-machining, then the parts are folded manually and glued almost invisibly

  • Flush contour milling for end caps

  • Punching

  • Forming

  • Welding

Manuelle Bearbeitung Kleben


What's more, we will assemble your components, e.g.

  • Installation of reflectors or seals in the machined parts

  • Pre-assembly in housing or aluminium profiles

  • Complete mechanical component assembly

We supply ready-to-install components from a single source - ready either for final assembly at your company or installation at your customer's site.


Ines Gauland, Director Sales & Communications

Final inspection & pre-packaging
Unsurpassed quality

Before they are prepared for shipment, every plastic profile, tube, sheet, thermoformed part or injection-moulded part and/or finished parts or components machined by BWF Profiles and BWF Thermoforms are thoroughly checked by our employees.

Kontrolle Finale Qualitätssicherung


The plastic parts are cleaned and then given a final visual inspection. The parts are then pre-packaged according to your specifications. We also gladly accept individual packaging requirements.

BWF Profiles contact person